Does your brake pedal or steering wheel shudder under hard braking? Are they squealing at low speeds? Does your brake pedal engage lower than you remember? If so, than it's time to refresh your brake system. Here's how to do it yourself in just a few easy steps.
Tools needed to complete brake rotor and pad replacement:
- Flat Head Screw Driver
- Breaker Bar
- 21MM Socket
- 7MM Allen/Hex
- T30 Torx - Version 1 or Version 2
- Caliper Compressor
- Brake Clean
- Tool Pick
Parts needed to complete brake rotor and pad replacement:
Steps to complete brake rotor and pad replacement:
Step 1: Jack Up Your Car And Remove The Wheel
Follow your car's jacking instructions to lift one corner at a time. After removing your wheel, place it under the car in case the jack and/or jack stand fails.
Step 2: Remove Brake Caliper Spring
Using a flat/slotted head screwdriver, wedge it between the caliper and the spring. Applying constant pressure, pull back until the spring releases. (Pro Tip: Place a rag over the spring once you're ready to release it. That way if it shoots out, the rag catches/dampens it rather than catching it with your face!)
Step 3: Remove Brake Caliper Bolts
Using your 7MM Allen/Hex head socket, remove the brake caliper bolts. These are accessible behind the caliper, inside the wheel well. There are only two bolts and they slide into rubber sleeves. If the brakes have never been worked on, or you live in an area that salts the roads, there's a chance these bolts will be tough to remove. If that's the case, you can turn the wheels to give you more room to access them or even get a breaker bar in there.
Step 4: Brake Caliper and Pad Removal
Now that you have removed the bolts that fasten the caliper to the bracket, you can slide the caliper off the rotor. Sometimes, the outside pad will just fall off, other times it takes a little coaxing to remove. The inner pad has to be removed from the caliper piston. It's affixed to the caliper piston using spring clips. You can usually remove it just by prying with your hands or a flat head screw driver if necessary. Now would be a good time to inspect your caliper piston for pitting if you live in a place that uses salt on the roads.
**Once you remove your brake caliper, use a metal coat hanger or spare wire to hang it up from underneath the car. This keeps stress off your brake lines. **
Step 5: Remove The Caliper Hold Down Bracket
From behind the rotor (inside the wheel well), use a 21MM socket to remove two bolts that fasten the caliper hold down bracket. And once again, these are susceptible to being quite difficult to remove. It might be beneficial to use spray penetrant about an hour before attempting to remove these bolts.
Step 6: Remove Rotor Set Screw
Using a T30 Torx, remove the set screw on the face of the rotor. Spray penetrant can be handy once again, depending on the last service.
Step 7: Remove Brake Rotor and Clean Hub
The old rotor might take gentle persuasion to remove from the hub; surface corrosion holds them in place fairly well sometimes. If they have ever been replaced before, some mechanics use anti-seize between the surfaces to prevent this from happening in the future.
Once the rotor is removed, use your libation of choice to clean the hub. Brake clean and a stiff wire brush is usually enough to do the job.
Step 8: Clean and Install New Brake Rotor
Your new brake rotors come looking clean and brand new; a far cry from what you just took off your car. Most times however, there's shipping grease protecting them from corrosion while they sit on warehouse shelves. Using a clean rag and a healthy dose of brake clean, clean the new rotors thoroughly. Once clean, use the new T30 Torx screw to affix your new rotor to your cleaned hub. I personally like to add a touch of anti-seize to the face of the hub before installation.
Step 9: Reinstall Caliper Hold Down Bracket
Like everything else, make sure your hold down bracket is clean of rust and debris. Using your 21MM socket, reinstall the caliper hold down bracket from inside the wheel well. I suggest using a torque wrench at this point to torque these bolts to manufacture spec (140 lbs-ft).
Step 10: Compress Caliper Piston
Take your caliper compressor and fit it between the front of the brake caliper and the piston. As you squeeze, this will push the piston back into the cylinder. If you plan on doing many brake jobs yourself, I'd highly recommend purchasing the compressor. Using c-clamps and other makeshift tools can work, but after doing two cars worth of brakes, you'll be wishing you purchased one from the beginning.
Make sure you compress it entirely. If you don't, there's a good chance it won't clear with the pads on.
Step 11: Inspect, Clean, and Lubricate Caliper Slide Bolts
The slide bolts that hold your caliper to the bracket allow your caliper to self-locate. It is crucial for these bolts to be clean and greased. Inspect the bolts for any discrepancies, clean well with brake clean, and apply new grease. White Lithium grease works, as well as silicone or PTFE based grease. Be careful when using other types of grease as it can break down the rubber boots. Slide the bolts into the rubber boots so they're ready for caliper re-installation.
Step 12: Brake Pad Installation
Installation of your new pads is straight forward. Apply a healthy film of brake pad grease to the BACK SIDE of the new pads. This grease helps prevent your new brakes from squeaking. One pad you will latch onto the brake caliper bracket, while the other pad gets clipped into the brake caliper piston. It might take a bit of pressure to get it to pop in, but it will go. If you accidentally had grease get on the faces of the pads, a quick rub with a rag soaked in brake clean will do the trick removing it.
Step 13: Brake Caliper Installation
Installation is the reverse of the disassembly. From inside the wheel well, use a 7MM allen/hex socket to tighten the two caliper slide bolts. Manufacture torque spec on these slide bolts is 18 lbs-ft.
Step 14: Install Brake Pad Anti-Rattle Springs
Some people run without them for track use, but I feel they're a must for daily drivers. Anti-Rattle springs do just as implied. Without this spring clip, the pads rattle so loudly it sounds as if you're carrying loose items in the trunk. To install, hook the two ends into the brake pad. Then, use your flat/slot head screwdriver to pry the back of the clip away until the ends of the spring go over the bracket.
Step 15: Reinstall Wheel, Lower your Car, and Pump your Brakes
At this point, you're almost done. You can reinstall your wheel (making sure to torque it to spec). Get ready to lower your car by making sure any tools are out from underneath and your jack stands are clear. Once you know this, lower it to the ground. Start it up and pump the brakes until you feel them go hard. If they do, you're all set.
Hopefully by the second wheel, you won't have to reference this guide again. Your fourth corner brake rotor and pad replacement will only take you a fraction of the time as the first. Brake rotor and pad replacement is one of the simplest, yet most impactful jobs on your car that you can do yourself. On your first test drive, make sure to take it slow and feel out the brakes. Once you establish that they're functioning as they should, perform the bed in procedure for your pads and rotors. You can find the procedure on your pad manufacture website; each brand has a slightly different process.
Be sure to check the video below on our YouTube page, and don't forget to subscribe to get all new videos pushed right to your inbox.
Writer/Editor at FCP Euro and owner of a daily R53 MINI Cooper, a track-built R53 MINI, and a 1997 Dakar Yellow E36 M3 Sedan. ••• Instagram: @evan.madore