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BMW’s E90-generation of sport sedan is one of the most easily accessible performance sedans on the used markets. Their relative simplicity and great handling characteristics make them a great choice for the new enthusiast. However, the BMW E90 well over ten years old, and not every owner is mechanically responsible. Replacing worn steering and suspension components is a great way to ensure your BMW is driving just the way the factory intended.

Good steering feel is a large part of BMW’s sport sedans, and the tie rods and tie rod ends are a huge part of that. The tie rod’s inner joint and the tie rod end’s ball joint wear over time leading to a vague or sloppy steering feel. Thankfully, those components are easily replaceable right at home in your driveway with a few simple tools. Follow the steps below to replace those tie rod assemblies quickly and correctly.

 

BMW Models and Years Applicable:

  • 2006 BMW 330i
  • 2008-2013 BMW 135i
  • 2006 BMW 325i
  • 2009-2011 BMW 335d
  • 2007-2013 BMW 328i
  • 2009-2016 BMW Z4
  • 2007-2013 BMW 335i
  • 2011-2013 BMW 335is
  • 2008-2013 BMW 128i
  • 2013-2015 BMW X1
 
  • 2013 BMW 135is

 

Symptoms of worn BMW E90 tie rods:

  • Loose steering feel
  • Clunking or knocking sound from the front wheels

The tie rods and the tie rod ends are directly responsible for connecting the steering rack to the steering knuckle. Both the inner tie rod and the tie rod-end use joints to pivot and move with the suspension and steering system to keep the car in control. When those joints wear, the wheels become easier to turn, giving the steering a loose feeling and causing the wheels to react more with the road around them. In short, the wheels will react more to the road surface than to what your hands are telling them to do. 

 

How much will it cost to replace BMW E90 tie rods?

We offer a kit from Lemforder with all of the parts you need to replace the tie rods. This kit will run you about $135. Additionally, you will need to go for an alignment after you complete the replacement. Changing the tie rods affects the toe angle, and you can’t set that without the proper equipment. Set aside around another $150 for the alignment to be safe. 

 

How long will it take to replace BMW E90 tie rods?

Replacing the tie rods on the front of a BMW E90 should take around an hour per side. However, the job’s actual length is determined by where the vehicle resides and its previous maintenance. Vehicles in regions with extensive corrosion issues will likely have corroded hardware that can extend the replacement time. 

 

Parts required to replace BMW E90 tie rods:

 

Tools required to replace BMW E90 tie rods:

 

Steps required to replace BMW E90 tie rods:

Step 1: Disconnect the tie rod end from the knuckle

Jack up the front of the vehicle and remove the wheels. Use a 17mm socket to remove the lug bolts. Then locate the tie rod end on the knuckle. 

DIY BMW E90 Tie Rod Replacement tie rod secured to the knuckle

The tie rod end connects to the leading side of the knuckle, so turn the steering wheel to the side of the vehicle you’re working on to give yourself the best access. Then, use a 21mm wrench to loosen the tie rod end’s nut. 

DIY BMW E90 Tie Rod Replacement loosening the tie rod end’s nut

 

Once you get the nut loose, remove it from the ball joint’s stud. Counter hold the stud with a T40 Torx bit socket and spin the nut with a 21mm wrench if the nut grabs the stud and starts to spin it. 

DIY BMW E90 Tie Rod Replacement counter holding the ball joint while removing the nut

Pull the tie rod end out of the knuckle once you remove the nut. Tap the top of the ball joints stud with a hammer if it refuses to come out of the knuckle. Corrosion is keeping it stuck in place, but the shock from the hammer will let it free. 

 

Step 2: Disconnect the tie rod from the steering rack

The inner tie rod attaches to the steering rack under the boot. You need to remove the clamp that holds the boot to the steering rack to get to the inner tie rod. Use a pair of diagonal cutters to clip through the clamp. It is one-time use, so don’t worry about breaking it. 

DIY BMW E90 Tie Rod Replacement removing the inner rack boot clamp with cutters

Use some slip-joint pliers or channel locks to remove the clamp from the outer end of the boot. Then, slide the boot off of the rack and expose the inner tie rod’s connection. 

DIY BMW E90 Tie Rod Replacement inner tie rod connection exposed

Use the channel locks to grip and rotate the tie rod counterclockwise. Once the tie rod is loose, you should be able to spin it off by hand. 

DIY BMW E90 Tie Rod Replacement removing the tie rod assembly

 

Step 3: Prepare the new tie rod

The tie rod and tie rod end are included in the kit, but you have to assemble them. Put the old tie rod assembly onto a work surface for an eyeball toe alignment. You want to set up the new tie rod assembly to the same length as the old one, so the vehicle is driveable to wherever you’ll be getting an alignment after the installation. 

DIY BMW E90 Tie Rod Replacement coating the tie rod in anti-seize

First, coat the outer portion of the tie rod in anti-seize. That isn’t strictly necessary, but the anti-seize will make any future tie rod end replacements much less involved. Then, slide on the new rack boot. Pull it into position on the tie rod and secure it with the new clamp included with the kit. 

DIY BMW E90 Tie Rod Replacement measuring the toe adjustment

After that, thread on your tie rod end. Try to set the rod end to the same place it is on the old assembly. One of the easiest ways to do that is to count the number of threads exposed behind the rod end. Optionally, you can use a measuring tape to get the length of threads exposed and transfer that to the new assembly. 

DIY BMW E90 Tie Rod Replacement tightening the pinch bolt

Once you set your eyeball toe alignment, dab some anti-seize onto the pinch bolt’s thread and thread it into the tie rod end. Use a T50 Torx bit socket to tighten the pinch bolt.

 

Step 4: Install the new tie rod assembly

Thread the tie rod assembly into the steering rack. Use the channel locks to tighten the assembly until it bottoms out in the rack.

DIY BMW E90 Tie Rod Replacement installing the assembly in the rack

Next, get the boot situated on the rack and clamp it down. Pull the oetiker clamp as tight as you can by hand before using diagonal cutters or the oetiker clamp pliers to crimp the clamp. After that, slide on the boot’s outer clamp. Use a pair of slip-joint pliers or channel locks to get the clamp situated on the boot.

DIY BMW E90 Tie Rod Replacement crimping the clamp

Next, get the rod end situated into the knuckle. Get the stud through the knuckle until you can thread on the retaining nut. Thread the nut on by hand before using a 21mm wrench to tighten it. Counter-hold the ball joint’s stud with a T40 Torx bit socket if the nut spins the stud. 

DIY BMW E90 Tie Rod Replacement tightening the ball joint nut

Use a 21mm socket to torque the nut to 175Nm. Then, refit the wheel and set the car onto the ground. Use a 17mm socket to torque the lug bolts to 120Nm.

 

Step 5: Check the alignment

Hop into the car and roll it up and down the driveway a few times to settle the suspension. Then check the alignment of the steering wheel. An alignment shop will make it perfect, but you will still have to drive the car there. Point the steering wheel straight and check the alignment of the wheels. If the corner you just worked on is noticeably out-of-whack, lift the vehicle and adjust the toe. 

With the car in the air, use a T50 Torx bit socket to loosen the tie rod end’s pinch bolt. Then, use a 13mm wrench on the tie rod to rotate it and change the toe. Rotate the rod clockwise to shorten the length and bring the front of the wheel in toward the car. Rotate the rod counterclockwise for the opposite effect. 

DIY BMW E90 Tie Rod Replacement adjusting the toe

Let the car down and roll it back and forth a few times again before checking the toe. Lift it again and torque the pinch bolt to 40Nm if all looks good; otherwise, continue making adjustments to the tie rod length. 

 

BMW E90 Tie Rod Torque Specs:

  • BMW Tie Rod End Pinch Bolt = 40Nm or 29.5 ft-lbs
  • BMW Wheel Lug Bolts = 120Nm or 90 ft-lbs

The work is over, but the job isn’t done. As with most suspension jobs, you will now need to get your vehicle properly aligned by an independent shop or dealership. Without a proper alignment, you could cause premature wear of your tires and the suspension components you’ve just replaced. If you're interested in more DIYs for your BMW, you can visit bmw.fcpeuro.com and subscribe to our YouTube channel. 

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Written by :
Christian Schaefer

Owner of a flat-six swapped Impreza 2.5RS. Currently having dreams of Porsche 914s.


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